Controls Engineer

Job description

Job Title: Controls EngineerJob Description This Controls Engineer role focuses on developing and supporting control systems for industrial and mobile equipment. You will design and program PLC and embedded control software, create intuitive HMI/operator interfaces, and integrate sensors, actuators, and networks into cohesive systems. The position requires close collaboration with cross-functional teams and occasional travel for testing, commissioning, and system integration. Responsibilities Develop control software for PLC and embedded controllers to operate industrial and mobile equipment. Design, program, and optimize HMI/operator displays to ensure user-friendly and efficient operation. Translate product requirements and customer needs into clear, actionable software requirements and specifications. Implement and test control algorithms for motors, valves, hydraulic systems, and various sensors. Perform unit and integration testing on machines to verify performance, reliability, and safety. Lead or participate in software and HMI design reviews to ensure quality, maintainability, and adherence to standards. Collaborate closely with electrical, mechanical, manufacturing, service, and product teams to deliver integrated solutions. Support troubleshooting and root-cause analysis for field, customer, or warranty issues as needed. Contribute to technical documentation, including test plans, work instructions, and troubleshooting guides. Write software that defines machine behavior and ensures consistent, reliable operation. Create HMI screens that allow operators to monitor and control equipment effectively. Connect and control components such as motors, valves, hydraulics, and sensors within the control system. Diagnose and resolve issues when equipment is not running properly to minimize downtime. Integrate PLCs, HMIs, sensors, and networks into fully functioning systems. Occasionally travel domestically and internationally for testing, commissioning, or system integration activities. Interface with customers and provide field support when required. Essential Skills Bachelor's degree in Electrical Engineering, Computer Engineering, or a closely related field. 5+ years of experience developing control software for industrial or mobile equipment. Hands-on experience with PLC or embedded control systems, including Allen-Bradley or Siemens platforms. Proficiency in C, C++, or Structured Text programming for control and embedded applications. Experience in HMI development for industrial or mobile equipment. Strong understanding of integrating sensors and actuators, including pressure, temperature, motors, valves, and hydraulics. Demonstrated ability in PLC and controls programming, including ladder logic and structured text. Strong troubleshooting and system-level problem-solving skills for complex machinery. Experience writing, testing, and troubleshooting PLC programs. Ability to perform system integration, connecting PLCs, HMIs, sensors, and networks into cohesive systems. Experience creating and maintaining technical documentation such as test plans and work instructions. Additional Skills & Qualifications Experience with off-road or mobile construction equipment control systems. Familiarity with CodeSys and ladder logic programming environments. Knowledge of CAN bus, Ethernet, or other industrial networking technologies. Experience with hydraulic control systems and their integration into control architectures.